China best Industrial Mining Belt Conveyor Use Head Reducer Drum Pulley Long Lifetime wholesaler

Product Description


The electric drum pulley
is a new type of drive device that places the motor and the reducer together inside the drum body. It is mainly used in fixed and mobile belt conveyors, replacing the traditional electric motor, and the separate drive device with the reducer outside the driving drum.
The electric drum has many advantages such as compact structure, high transmission efficiency, low noise, long service life, stable operation, reliable operation, good sealing, small space occupation, convenient installation, etc., and is suitable for working in various harsh environmental conditions.
Electric drum pulley driven by fixed shaft gear
The most commonly used reducer device for electric drums at home and abroad is the fixed-axis gear transmission, and more than 95% of the gear transmission is the fixed-axis involute cylindrical gear transmission structure. The transmission has the advantages of simple structure, reliable performance, easy manufacture, convenient installation and maintenance, high efficiency and low noise. Two-stage deceleration is commonly used, and a few are three-stage deceleration.
Planetary geared drum motor
Compared with the fixed-axis gear transmission, this type of transmission has the advantages of small size, light weight, large bearing capacity and stable operation, but it is inconvenient to maintain. This type of structure is common in electric drums abroad.
Cycloid driven drum motor
This type of structure can be described as “Chinese characteristics”. Except for Japan, other countries rarely use this transmission structure. The electric drum with the transmission structure of the cycloidal pinwheel can achieve a small linear speed and a large power.
As the power of belt conveyor and hoisting equipment, electric drum is widely used in mining, metallurgy, chemical industry, coal, building materials, electric power, food and transportation and other departments.
1. It can replace the widely used external drive device of motor-reducer type to form a belt conveyor, which can transport bulk materials such as coal, ore, sand, cement, flour, etc., and can also transport hemp bags, equipment and other items. .
2. The structure is simple and compact, and the occupied space is small.
3. Good sealing, suitable for high dust concentration, wet and muddy workplaces.
4, easy to use and maintain, safe and reliable operation, long life.
5. Low energy consumption and easy centralized control.
6. It can meet the needs of various backstops, braking, and rubber encapsulation.
Daily use and Maintainance 
1. Before each start-up, routinely check the surrounding environment, tightening bolts, oil leakage, and the integrity of the cables, so as to create conditions for normal operation.
2. When the new drum is started, it should start by jogging, and gradually turn to normal. After 10 minutes of operation, check the vibration, noise and temperature rise of the running parts of the whole machine.
3. If there is oil leakage from the electric drum, pay attention to check 2 parts: 1 is the oil seal, whether it is worn or deformed, and the wear can make the oil seal lip position.
The spring coil is tightened, and the leakage can be solved for the oil seal with little wear. If it is invalid or deformed, the skeleton oil seal should be replaced in time; the second is that the air outlet channel cannot be blocked, and the silent dust, oil and debris should be removed as soon as possible to ensure that the channel is unobstructed.
4. The backstop used by the high-speed shaft of the external drum is generally cooled and lubricated by the cooling lubricating oil inside the cylinder through the internal channel to flow to the backstop for cooling and lubrication. A pressure filling oil cup is installed on the top of the backstop. When the backstop heats up quickly, an appropriate amount of oil should be pressed into the oil cup for supplementation. Not more than 150g. The backstop should be able to play a backstop function, otherwise the backstop will be deemed damaged.
5. Regular inspection of the oil level in the drum is an important part of daily maintenance. The specified oil level is 1 of the conditions to ensure the normal operation of the drum. The inspection method can be checked according to the method described in the instruction manual. 
Advantages
Reliable performance;
Good-looking appearance;
Safe and convenient to use;
Can work under heavy dust, damp and muddy environment;
Available to manufacture different kinds of pulleys with different standards or customers’ different requirements

FAQ

  1. Are you a manufacturer?

        Yes, we have manufactured conveyor and conveyor components for more than 19 years.
 

      2. What’s the delivery time?

          About 10–30 Days according to the products quantity.
 

      3. What are the payment ways?

          T/T, L/C.
 

     4. How does your factory guarantee the products quality?

        Before delivery, we have 5 times inspection.

    5. Can you customize it? 
       We support customization according to your request.

 

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Material: Carbon Steel
Surface Treatment: Rubber Lagging
Motor Type: Frequency Control Motor
Customization:
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pulley

What makes pulleys so important?

A pulley is a simple tool that makes it easy to lift or move heavy objects. There are many uses for this tool, but let’s take a look at their mechanical advantages. There are several types and many applications, along with their benefits and costs. So what makes them so important? Read on to find out! Below are some of the most common uses for pulleys. Let’s dive into them.

Mechanical advantage

If you’ve ever used rope and pulley systems, you’ve probably noticed their usefulness. A 3:1 mechanical advantage system is like a 300-pound load being moved one foot up by three feet of rope. Then you can imagine using the same rope to get into a small space. The same principle applies to limited spaces, and a simple mechanical advantage system is just what you need for this purpose.
Assuming frictionless bearings, a single movable pulley can have two mechanical advantages. It is attached to a heavy object and requires the pulling force exerted by the jack to lift the heavy object. However, when you use a compound pulley, the force exerted on the rope to lift the object changes direction. The three factors used to measure machine efficiency are force, distance, and relative motion.
The mechanical advantage of the pulley is that it reduces the effort required to lift weights. When the rope is attached to the two wheels, applying a force of 500 Newtons can lift a mass of 100 kg. This mechanical advantage is why two rings in a pulley are better than one. Therefore, using a pulley system will save you energy. You can also use branches instead of ropes and pulleys.

type

There are several different types of pulleys. They can be simple or complex, depending on how they are connected. Simple pulleys have a grooved wheel on one end and are attached to an axle. These pulleys are used to lift heavy objects. They are often found on sailboats, and you can even see them on construction sites. On the other hand, stationary pulleys are attached to stationary structures, such as flagpoles. Fixed pulleys can also be used to lift loads from trucks or trains. Pulleys are also commonly used in wells.
Fixed pulley systems use rollers or single wheels. These pulleys are usually made of nylon or wire rope. They are used in heavy duty applications. They are also used in electric motors. A “V” pulley requires a “V” belt to transmit power. Some of these pulleys have multiple “V” grooves to reduce the risk of power slipping. Once installed, fixed pulleys are suitable for many applications.
Simple pulleys are simple pulleys. It has a pulley mounted on an axle and a rope at one end. Rope can be used to pull objects, while plastic pulleys can carry lighter loads. There are two main types: heavy duty and simple pulley systems. In either case, their function is the same: they change the direction in which the seat belt is fastened. So when comparing the two, it’s easy to decide which one is best for you.
pulley

application

Pulley systems are simple machines used for a variety of industrial and mechanical tasks. Its design parameters and benefits have improved over the years, but they remain essential for many applications. Let’s take a look at some of the most common applications of pulleys. The applications for pulley systems are endless, from construction to mining, from transportation to packaging. Read on to learn more!
Pulley systems are often used to lift large objects, such as blocks, that might otherwise be too heavy to lift. It also makes the exploration process easier by helping people pull heavy objects into place. It is also widely used on sailing ships. Due to its low cost of use and no need for lubrication, it is a practical choice for many applications. It can be used to lift heavy objects and support long ropes.
The pulley system allows you to change the force required to move the object. For example, a two-wheel pulley system is especially useful for reducing the effort required to lift large objects. The mechanical advantage increases with the number of wheels in the system. In addition, the mechanical advantage of a two-wheel pulley system depends on the ratio of the load weight to the number of rope segments in the system.

cost

In most cases, an idler replacement will cost around $150, but the exact cost will depend on several factors, including the make and model of the car. The cost also depends on the type of idler you need and the cost of the OEM parts. Some pulleys are easy to replace at home, while others require specialized tools, such as pulley wrenches. The chart below shows the cost of popular vehicles. Prices are valid at the time of writing.
The diameter of the pulley is also important, this should be about 60% of the diameter of the active pulley. You can also purchase compensating pulleys at factory prices. Be sure to select the correct size before placing the pulley on the machine. Also, make sure you have enough space for the pulleys. Once you have the desired pulley size, you can determine the best type of belt to install.
While this method is the most common type of belt drive, there are other methods of spinning cup blanks directly from a flat metal disk. One such method is described in US Patent No. 5,500,31. US Patent No. 1,728,002 and shows a method of making a dynamically balanced V-groove pulley. Using a headstock die with sliders increases the cost of the pulley. In addition, different cup blanks require different molds.

lubricating

The lubrication of pulley bearings is relatively simple. The pulley itself rotates smoothly with little vibration. Bearing contact loads are relatively low, and well-lubricated pulleys operate near ambient temperatures. Here are some tips for properly lubricating pulley bearings. Make sure to lubricate the nozzle before applying grease.
Check grease, elastic ring, pulley bearing clearance once a year. If the elastic ring of the pulley is damaged or the roller bearing on the associated pulley is damaged, replace the pulley. Also, check the running noise of the pulleys to see if they are making noise. Check the bearing, damage to the elastic ring may indicate bearing failure or roller failure.
Proper lubrication is critical to the life of the rotating pinion. Avoid exposure to sunlight or water. Protects the pinion meshing area from hard impurities. Liaise with crane operators and lubricators during maintenance and lubrication operations. They should know how to avoid pitfalls in the lubrication process. In case of malfunction, please contact service personnel and take necessary measures.
pulley

Compound Pulley System

A compound pulley system is used to lift heavy objects. These systems can use ropes or cords of different sizes. In general, the total weight of all ropes must be less than the weight of a single rope. The system can be used in large areas, but may not be suitable for smaller spaces. To learn more about compound pulleys, read on! Here are some helpful tips. 1. Understand the difference between single wheel and compound wheel
A composite pulley system consists of three components: a drive pulley, one or more driven pulleys, and two pulleys. The drive wheels are usually connected to shafts that are connected to the engine or transmission. The driven wheel is a separate unit mounted on the same shaft as the drive wheel. A compound pulley system helps lift heavy loads. These pulleys are the most common type of pulley system in use today.
Composite pulley systems are widely used on construction sites. They save energy by spreading the weight of heavy loads over multiple smaller loads. This means that the elevator does not have to use high-capacity lifting equipment. Additionally, the compound pulley system allows users to easily adjust power distribution to meet their individual needs. They can also use more than two ropes if necessary. This increases the range of motion of the lift arm.

China best Industrial Mining Belt Conveyor Use Head Reducer Drum Pulley Long Lifetime   wholesaler China best Industrial Mining Belt Conveyor Use Head Reducer Drum Pulley Long Lifetime   wholesaler
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